Aluminium Square Box Section

Aluminium Square Tube

Here we are looking at Aluminium Square Tube, also known as Aluminium Box Section or Aluminium Square Hollow Section. Our Aluminium Box Section is extruded in a mixture of grades 6063T6 and 6082T6. Being extruded means that the tubes are truly seamless and are perfectly square, which makes them great for use as straight edges as used by brick layers, builders, plasterers, tilers and other tradesmen.

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Outside Dimension x Outside Dimension x Wall Thickness
Price

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Showing all 22 results

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Free Cutting Service

1 x Free Cut - per line item purchased - receive the item at the exact length required for the job

Folding Service

We are able to offer our Aluminium Sheets & Chequer Plates and Stainless Steel Sheets folded to the customers specifications

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Lee Turner
20:54 25 Mar 25
James Christelow
20:23 24 Mar 25
Exactly as ordered, very pleased with purchase and prompt delivery
Barracuda UK
10:11 19 Mar 25
Right price, right delivery, website is great. no issues. Can't ask for any more.
mick sollis
18:26 18 Mar 25
Have used a few times great service and cost will be using again.
V Tazey
17:42 12 Mar 25
I can't fault them. I needed stainless steel rods to create a fram to net over our fish pond. Quickly and safely delivered, just the job, thanks
Ron Vass
09:44 19 Feb 25
Truly excellent service for such a small job!I needed some small rectangular aluminium sheets made up to use as Tiller Hoods to fix the tiller to the rudder for a Mirror Dinghy! The 1mm thick 200mm x 100mm sheets were just £1.07 each excluding vat and as the postage was 3x that amount I decided to order 10 for future projects! 1st Choice Metals provided a superb very cost effective service and cut the sheets with quick delivery.I am truly delighted with them.
Richard Abraham
19:35 18 Feb 25
Easy to navigate website and hassle free purchase. Excellent customer service when item delivered was damaged by delivery service, replaced immediately without fuss. I hope they got compensation from courier.
Adam G
13:49 18 Feb 25
Fast and friendly staff, use them for materials for work and never had a problem with supply. The cutting service is a big help too, I can just order what i need, pick it up and fit, no faffing about.
Lauren Pots
12:00 25 Sep 24
I bought a plate of brass 3mm thick to be used on a drawing board. It was dispatched very quickly and packaged against a wooden board in order that it didn’t get damaged. Brilliant service, thank you.

An Aluminium Box Section has excellent corrosion resistance – it is perfect for outdoor applications as it will not rust. It is a lightweight product, just 1/3rd of the weight of steel box section, and it is excellent for welding. Therefore, an aluminium box section is often used to manufacture welded frames and bearers for applications such as commercial vehicle bodies, trailers, horse boxes and caravans. Should you require your Aluminium Box Section mitred and welded into a frame, please contact us for a quote.

We are a UK supplier of Aluminium Box Section that cut to size – simply select the nearest length from the drop down menu and then follow the instructions on screen to get your Aluminium Box Section cut back to your required length, Free Of Charge.

We also stock Plastic End Caps for some sizes of Aluminium Box Section – these are ideal to complete your project and give it that finished, professional look.

End caps are available to suit the following sizes of Aluminium Square Tube Box Section:

½” x ½” x 16swg
¾” x ¾” x 16swg
1” x 1” x 16swg
1.1/4” x 1.1/4” x 16swg
1.1/2” x 1.1/2” x 16swg
2” x 2” x 16swg

When measuring Aluminium Box Section, it is important to remember that the quoted sizes are external. If the internal hole size is important for your application, please see the table below.

Imperial Size

(Outside dimensions x Wall Thickness)

Metric Size

(Outside Dims x Wall Thickness)

Nominal Internal Dims.
       ½” x ½” x 16swg 12.7mm x 12.7mm x 1.63mm    9.44mm
       ¾” x ¾” x 16swg 19.05mm x 19.05mm x 1.63mm   15.79mm
       ¾” x ¾” x 10swg 19.05mm x 19.05mm x 3.26mm   12.53mm
       1” x 1” x 16swg 25.4mm x 25.4mm x 1.63mm   22.14mm
       1” x 1” x 10swg 25.4mm x 25.4mm x 3.26mm   18.88mm
       1.1/4” x 1.1/4” x 16swg 31.75mm x 31.75mm x 1.63mm   28.49mm
       1.1/4” x 1.1/4” x 10swg 31.75mm x 31.75mm x 3.26mm   25.23mm
       1.1/2” x 1.1/2” x 16swg 38.1mm x 38.1mm x 1.63mm   34.84mm
      1.1/2” x 1.1/2” x 10swg 38.1mm x 38.1mm x 3.26mm   31.58mm
      2” x 2” x 16swg 50.8mm x 50.8mm x 1.63mm   47.54mm
      2” x 2” x 10swg 50.8mm x 50.8mm x 3.26mm   44.28mm
      2.1/2” x 2.1/2” x 10swg 63.5mm x 63.5mm x 3.26mm   56.98mm
      3” x 3” x 10swg 76.2mm x 76.2mm x 3.26mm   69.68mm
      4” x 4” x ¼” 101.6mm x 101.6mm x 6.35mm   88.9mm

What uses do aluminium square box sections have?

An Aluminium Box Section has excellent corrosion resistance – it is perfect for outdoor applications as it will not rust. It is a lightweight product, just a third of the weight of a steel box section, and it is excellent for welding. Therefore, an aluminium box section is often used to manufacture welded frames and bearers for applications such as:

Commercial vehicle bodies

Aluminum square boxes offer a superior strength-to-weight ratio, enhancing fuel efficiency compared to steel. Aluminum’s natural resistance to corrosion, through the formation of an aluminum oxide protective film, prevents rust caused by oxygen.

Trailers

When towing a trailer, a specific level of engine power is essential. Aluminum square box sections reduce these power requirements due to their lighter weight compared to steel.

Horse boxes

Similar to the trailer, a horse box has to be strong enough to take the weight of a horse, but also light enough as to be able to tow the horse.

Caravans

Due to how easy it is to weld aluminium square box sections together; it allows for new and exciting designs in caravan building.

What kinds of businesses will have uses for it?

Automotive

The automotive industry is one of the biggest users of aluminium square box sections and we only provide the best grade for the job.

Manufacturing

The manufacturing of shelving and storage racks also require reliable and hardwearing materials. Not only that, but anything from door frames to fences can be made with aluminium square box sections.

Finishing touches

We also stock Plastic End Caps for some sizes of Aluminium Box Section. These are ideal to complete your project and give it that finished, professional look. If you are unsure as to which sizes the plastic end caps are available for then get in touch with us today!

Why should you use 1st Choice Metals?

As a predominantly online based supplier of metals, we keep our prices competitive without compromising on customer care. It is always best to contact us via email or fill out the contact form on our Contact Us page. If your matter is urgent then call us on 01905 774 623.